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TS-2 Rev.B Preamp Redesign Part 3
TS-2 Rev.B Preamp Redesign Part 2
TS-2 Rev.B Preamp Redesign
DIY: Building the Gyraf SSL Compressor
How to build your own Compressor - Part 3
How to create your own DIY cables, XLR, TRS, studio cables
Building a DIY 1176 Compressor - Part 2
How to build your own stereo microphone for less than $10
DIY: Building an 1176 Compressor
DIY API Preamp Project

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SC-1 Mic Preamp NOW ON SALE!!!!

After many months of development, testing, troubleshooting, frustration, problems, and accomplishments... the SC-1 mic preamp kit, PSU-1848 power supply kit and power transformer kits are now available for sale!

Click here to ORDER

Photo of a finished SC-1 mic preamp kit!  (Note: XLR jacks and wires shown on picture not included in the kit.)

Features:
- Low-Noise, transformerless, High-Quality Mic Preamp
- All solid-state design, using chipsets from THAT Corp and Burr-Brown
- Soft-start, slow ramp-on +48V phantom power
- Crystal clear Red LED indicator for phantom power
- Electronically balanced input and output stages
- 12-position Grayhill gain selector switch
- Gain range from +6 to +72dB, in 6dB increments
- Input RFI protection
- Input clamping protection
- Output surge protection circuit
- Output RFI protection
... read more...

Download PDF file of Assembly Guide/Kit Instructions

Related products like the PSU-1848 Power Supply Kit, Power Transformer Kit, Power Control Kit are also available for sale. Click here.

 Monday, December 28, 2009
Monday, December 28, 2009 11:04:05 PM (Central Standard Time, UTC-06:00) (  |  )
A flash of inspiration... I found a smaller footprint output transformer I can use... so I created an Eagle part library for that. (Tip: use a digital caliper when creating part libraries)

After some creative rearranging of parts, and I made this.

This is just the motherboard. Measuring about 6" x 6".


Ch-check it out!

2 Input Transformers - NEW FEATURE
2 Output Transformers - NEW FEATURE
Gain and Trim knob for each channel
2 VU Meters
4 Full size XLRs
Relay Controlled switching - NEW FEATURE
Bigger DC Converters - NEW FEATURE
... and better PCB layout by re-arranging parts.

Also, reduced the number of molex connectors from the original (7) to a single 10-pin Molex! That will be a big time-saver.... plus the use of PCB mounted XLR Neutrik Jacks.

Monday, December 28, 2009 11:03:22 PM (Central Standard Time, UTC-06:00) (  |  )
My parts arrived for my TS-2 prototype. I ordered the parts so I can judge their quality and size, get dimensions and pin spacings so I can create Eagle part libraries for it.

I Found a 4-LED vertical, PCB mount, Right-Angle part. I think I'll use this for the VU meters for the new TS-2RevB. I wish it was a 5-LED device, but 4 will do.

Also, I'm beefing up the DC-DC converter. It only cost a few dollars more than my previous converter, and a big step up in power, so why not? Plus, I have the real-estate board space for it.

The 48V section DC-DC converter is home-grown, developed here in FFS Lab. That will remain unchanged. I think I'll just add some overvoltage protection.

Larger filtering caps will be added too.... again, thanks to the bigger board space.

I'm thinking of adding relays for polarity reverse functions, but a non-latching relay will be consuming power while engaged, and that will be a drain on the battery. A better solution is to use latching relays (they only consume power when changing states), but controlling those will be more complicated than a simple relay. So this is still up in the air.... or maybe I should just get rid of the polarity switch? < what do you think? >

On the original TS-2, there is a switch to turn on/off the VU meters to conserve battery power. What if this switch is instead used as a High Pass filter? Then again, this will be another relay to control. ... which will affect power consumption, etc... Plus, a single switch will be controlling 2 HPF channels? That doesn't sound right.

The compromise decision making process is driving me nuts.

Monday, December 28, 2009 11:02:22 PM (Central Standard Time, UTC-06:00) ( )
The TS-2 has been getting some traction recently... and I'm thinking maybe it's time to revisit this product again and do a Revision B.

The first TS-2 design was very good, and I love the sound of it! (Of course, it's based on the SC-1mk500 and SC-1mk2 preamps, but in a smaller form factor.)

But assembling a single TS-2 unit takes up a lot of time/manpower and with the small profit I have on each unit, it's a losing proposition. I'd come out ahead if I DON'T build a TS-2!

So to fix this problem, I'd need to raise TS-2 prices, or reduce my production cost, or a little bit of both. For now, I'm going to concentrate on reducing production cost. With today's economy, it may not be smart to raise prices (unless that price increase brings with it additional features that the original TS-2 didn't have.)

Question: So what can I do to reduce production cost?
Answer: Reduce the time/manpower to build a TS-2 unit.

Question: How can I reduce time to build a TS-2 unit?
Answer: Good question...

I'm thinking of several possibilities.
1. Through automation. Using SMD parts and pick and place machines. Ask a manufacturer to build the boards for me.

Cons: A little on the expensive side, and requires a lot of capital. I think 100 boards is the minimum. Assuming it will cost $50 per board assembly fee, 100pcs is a staggering $5000!

And I doubt it will cost only $50 per board... maybe closer to $100. And that's just the labor. The cost of parts for 100 boards is not included yet.

2. Minimize "wiring". Yes, soldering wires to the PCB board and connectors, and jacks take a lot of time. So if we can get rid of "flying wires", then that will reduce a lot of time and labor. So as much as possible, use PCB mounted jacks, switches, LEDs, etc... everything should be soldered to the PCB. No more hookup wires, if I can avoid it!



3. Reduce the number of PCBs. Right now, the original TS-2 preamp has 4 PCBs. A motherboard and a switchboard, and 2 VU meter PCBs.
That's a lot! And of course, there are hookup wires to connect all 4 PCBs to each other (see #2 above). So I need to reduce the number of boards required to build a TS-2.



I've upgraded my PCB design software last year, to allow me to make the bigger boards. Unfortunately, the TS-2 board design was prior to my software upgrade.

Now, with the ability to make bigger boards, I think I'll be able to combine more functions in a single board.

We've got plenty of real estate space FREE!



What else...

Revision B will also give the user the option to have INPUT TRANSFORMERS! So that will be cool! Maybe even add a switch to bypass Input Transformer. Hmmm... I'm getting too far ahead here.

So that's my goal.... redesign the TS-2 preamp to minimize wiring, combine more functionality in a single board, and add some new features.

Wish me luck!

 Monday, January 01, 2007
Monday, January 01, 2007 11:10:19 PM (Central Standard Time, UTC-06:00) (  |  )

This is a repost of my SSL Build Thread. Thanks to Gyraf.dk for the schematic plans.

The compressor is a clone based from the SSL4044E desk (1985 era). The SSL mixbus is actually an integrated part of the desk's main quad fader and autofade system. Schematics and mods can be found below the article.

I also did some mods on my unit. Mainly, adding transformers at the output. Originally, the unit uses opamps for balanced outs. I have some MCI 416 output trafos that I used for my SSL unit.

The PCB...



Screenshot of my PCB stuffed with components. A few missing parts but almost there.

 Monday, December 25, 2006
Tuesday, December 26, 2006 12:13:41 AM (Central Standard Time, UTC-06:00) (  |  |  )
Just an update of my build: Click here if your want to read Part 2.

Soldered 90% of the parts, including the Lundahl transformers, JFETS and transistors. I'm awaiting some parts that were "out of stock" from my first order.

Also, I ordered some wire assemblies with male/female jacks. I'll use them for connections between the main board and xlr jacks, pots, switches, etc... that way, if I need to troubleshoot the board, I can just unhook them instead of desoldering the wire from the board.



TIP: Before you complete assembly of your project, have a suitable chassis ready for it. From my experience, if I built a project without finishing the chassis first, that project becomes half-finished, working but not in a case. Laziness I know...

Also, if everything is in a chassis, you can wire everything and not have to worry about your solder connections or wires becoming loose. Everything is already in place, plus it makes it easier to work on it.

You can get your rack chassis, from 1u, 2u, all the way to 4u and 8u at par-metal.com.  They've got good prices and have nice quality racks.
 Saturday, December 16, 2006
Saturday, December 16, 2006 10:36:08 PM (Central Standard Time, UTC-06:00) (  |  )
Looking to save some money? Create your own cables! By spending a few dollars on jacks, shielded cables, solder and soldering iron, you can save a ton of money in cables.

It's easy. Here are some step by step photos. 

At the bottom of this article, is a wiring guide for XLR to XLR, XLR to TRS, XLR to TS, and whatever combination you can think of.

On this guide, I'm wiring up an XLR cable.  First, we disassemble the cable by unscrewing the lock screw. Pull out the rubber plug (black thingy) and then you'll be able to push out the 3-pin connection assembly.



 Sunday, December 10, 2006
Monday, December 11, 2006 4:00:04 AM (Central Standard Time, UTC-06:00) (  |  )
Just a continuation of the saga of building my 1176 clone compressor/limiter. Click here for Part 1

Parts arrived a few days ago, and other than the audio input and output transformers and chassis, I think I have enough parts to build (2) units. Here are some pics...

First, we have the output LL5402 Lundahl transformer and the LL1540 input transformer. Made in Sweden.  These things are small.


 Monday, December 04, 2006
Monday, December 04, 2006 11:01:52 PM (Central Standard Time, UTC-06:00) (  |  )

I've seen the new Zoom H4 Handy Recorder. I think it's a neat little thing! And best of all, it's "cheap" at $299. Of course, "cheap" is a relative word, but compared to other gear out there, this seems to be one of the low priced new entry. It looks good too!

While reading the H4 specs, this caught my eye... "The H4 features 2 studio-quality electret condenser microphones configured in an X/Y pattern for true stereo recording."  The keyword here is "electret microphone." And the picture seems to confirm that it's really just an electret mic.

So I'm thinking, maybe I can DIY my own stereo mic.

I've used an electret microphone on a non-audio project. I made a sound-triggered flash sync for my Canon EOS30D camera. In this case, I just used the audio output from the mic to trigger an SCR, which then triggered the camera flash.

Can we used the same electret mic to create a good enough sounding stereo mic? I think we can.

So I begin adapting my sound-triggered flash sync and while doing some Googling around, I came across this product.
Stereo Super Ear Amplifier Kit

It's a kit made by Velleman and it uses 2 electret mics, and a headphone output jack. Hmmmm.... interesting. So I ordered a kit (hey, it's less than $10 so if it didn't work, it's not too much of a loss). You can use the link above to order your own kit.

The circuit is simple... the Left and Right channel is the same, so the operation of the circuit is identical. Basically, an electret condenser microphone is biased for operation using a single resistor and capacitor. The output of the microphone goes to a potentiometer which acts as the volume control. This is then amplified by the NE5532 opamp, which is then routed to a headphone jack. Since the whole circuit operates from a single supply voltage (4.5Volts), the opamp uses a virtual ground by the use of 2 resistors in it's input pin. This of course, means that each leg of the split power supply will be only Vcc/2, where Vcc=4.5Volts.

I built this kit in less than an hour... while watching TV. And construction isn't hard and it's very simple. So if you're ready to jump into this Electronics hobby and looking for your first audio project, why not try this stereo mic kit? It's only less than $10.

Here are some pics during construction... enjoy.
 Saturday, November 25, 2006
Saturday, November 25, 2006 9:08:05 PM (Central Standard Time, UTC-06:00) ( )
I haven't DIY'ed for a long time, so to kickstart this hobby again, I decided I'm going to build an 1176 Compressor.

The 1176 is one of the classic compressors in used by almost every recording studio out there. (The other classic compressor is the LA-2A). Bill Putnam designed the 1176, based on the 1108 preamp. Back in 1966, the Field Effect Transistor (FET) was just developed and he's experimenting with the properties of this new device. Basically, think of an FET as a "voltage controlled variable resistor."  The FET has three terminals. Drain, Source, and Gate. The resistance between the Drain and Source can  be varied/controlled by the Gate voltage. So what Mr. Putnam was doing with the FET is using it as a variable resistor to contorl the gain reduction in the circuit.

The output stage of the 1176 is a Class A line level amp, feeding a load of 600 ohms. It's got an output transformer which converts the output from unbalanced to balanced, and also do impedance matching. 

If you don't know or don't want to DIY, you can buy an 1176LN (for Low Noise) compressor for about $1800. Or, you can purchae "virtual" 1176 plugins from $130 to $225 price range. Click here for software plugin versions of the 1176.


 Wednesday, November 22, 2006
Wednesday, November 22, 2006 6:16:46 AM (Central Standard Time, UTC-06:00) (  |  )
Just a work in progress.... using a breadboard. API schematics found on the Internet... just google API 312 schematic. You can see the printout of the schematic on the photo. I'm using a Melcor Discrete opamp instead of the original 2520 opamp (which you can't buy unless you have a broken 2520 to surrender to API). Although there are many substitute opamps you can use like the Jensen 990C, Forsell Technologies 992, John Hardy opamp, etc... or if you're really scraping, just use an NE5534 IC chip.